BlenZer - Inline Blending Systems

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Precise, reliable, continuous blending at the touch of a button

What is BlenZer?

Statco-DSI’s BlenZer is a continuous inline blending system optimized for the beverage industry. It’s an automated, modular system comprised of metered ingredient streams to bring quick product changeover and incredible blending accuracy to your production facility.

BlenZer can replace and outperform almost any traditional batch processing equipment, and does so with a much smaller footprint. It eliminates the need for batch tanks or vessels, simplifies your operation, and delivers repeatable accuracy.

What Are BlenZer's Benefits?

When compared to traditional batch processing, BlenZer’s proven automated technology offers two major performance improvements: minimal changeover time and Six Sigma blending accuracy.

Virtually Zero Changeover Time – What if changing products was as simple as flipping a switch, or turning on a faucet? In a very simplistic view, BlenZer can do just that for your production lines.

Six Sigma Blending Accuracy – BlenZer uses mass meter-based blending instrumentation to ensure blended product falls within specifications, every time. Due to BlenZer’s fully automated operation, human error is eliminated and variation in product quality is reduced significantly.

Whichever measure is most important to your business – ABW, ABV, Proof, CO2 Volumes, Brix – BlenZer’s advanced and realtime measuring is there to meet your demands and requirements.

Is BlenZer right for my facility?

Here at Statco-DSI, we pride ourselves on our commitment to partnership and providing the best solution for our customers. If your facility is currently using batch processing and producing a handful or more of products that require changeovers on a regular basis, there’s a high likelihood BlenZer will save time, money, and impact your bottom line.

We’d love to get to know you, your product, and your facility better. If you’d like to know more about how BlenZer might help achieve your goals, please contact us.

Specifics of BlenZer's Benefits
  • Auto Brix blending recovers out of spec syrup
  • Standardized blends; less product wasted on startup
  • No-dump start; adjusts blend to display water residual in filler
  • Precise mass meter-based blending
  • Standardized blends
  • Syrup reservoir recirculation up to syrup injection point
  • Product tank recirculation up to filler inlet
  • Zero changeover time
  • Production-ready before product tank or filler is rinsed

From our beverage engineering center in St. Louis, we design and manufacture blending systems for a wide variety of products including: