Products

Distributed
Products

Blenzer

Blenzer0

Therma-Stat

Therma-Surge

Therma-Route

Mixsys

Hopsys

Casers

Skidded
Systems

Fabricated
Products

Distributed
Products

Manufacturers

In addition to the proprietary equipment we design and manufacture in-house, Statco-DSI represents over one hundred manufacturers in the food, dairy, beverage, brewing, biopharm and cosmetic/personal care industries. Our longstanding relationships help us provide our customers the highest quality equipment solutions.

Our full line of distributor partners includes these leading manufacturers:

AGC Heat Transfer
ProFlow Series™ plate heat exchanger, plates, re-gasketing, re-streaming, field leak checks

Alfa Laval
Alfa Laval, G&H, Tri-Clover and Contherm brands. Centrifugal and positive displacement pumps; single-seat, mix proof, butterfly, ball, plug, air relief, fractional and check valves; fittings, tubular, scrape and spiral heat exchangers, flow meters

Anderson-Negele
Level, temperature, pressure and flow sensors; recorders, controllers, HTST legal instruments, positive displacement pumps, magnetic flow, turbine and mass flow meters

Fristam
Centrifugal, positive displacement, liquid ring, and multiple-stage high-pressure pumps; shear blending pumps, blending systems

Pentair
Sudmo single seat and aseptic, mix proof, PMO mix proof, butterfly and ball valves; Haffmans quality control equipment, microfiltration, CO2 metering and analysis, recovery systems

TetraPak
High pressure pumps, homogenizers, heat exchangers, separators

VNE
Stainless steel fittings, valves and related specialty products

Download our Distributed Products brochure to see our full line of manufacturing partners:

Distributed Products Brochure

Blenzer

Tech & Sales Sheets:

More About BlenZer

If you’re looking for versatility in beverage blending – Statco-DSI’s Blenzer blend and cleanse system is capable of running traditional carbonated soft drink products, non-carbonated products, “Quasi” syrup products and single strength products. Available in four standard sizes, the machines range in capacity from 50 gpm up to 250 gpm. 

Turn to Blenzer for:

Better Product Yields – no dump start up/ end of production

Proven Blending Performance – Six Sigma beverage blend accuracy

Zero Blender Changeover Time – sequentially rinses syrup module, product module and filler

Water Savings – no seal flush required for syrup/product or vacuum pumps

Robust Design -withstands the rigors of day-to-day soft drink plant environment and perform as specified

Enhanced Water

DSI’s Enhanced Water Blenzer uses the latest technology and industry procedures for maximizing yields, providing flexible operations and improving product quality and consistency.

Efficiency – piping and process designed for no-waste, high ingredient yields

Fully Automatic Operation – batching and blending valves prevent incorrect operation

Formulation Control – variable batch sizes, user-defined product recipes easily selected

Continuous Operation – system automatically switches batch tanks when empty

Reduced set up time – swing jumpers not required for CIP connections

Blenzer0

More About Blenzer0

Deaeration / Carbonation / Nitrogenation

Installation flexibility – easily integrated into existing process

Reduces installation, capital costs – less energy required than other brands

Smaller footprint – conserves valuable plant floor space

Product consistency – two stream mass metered injection delivers accurate mass transfer ratio

Product quality – fast feedback minimizes variance in quality parameters

Therma-Stat

More About Therma-Stat

Statco-DSI’s Therma-Stat is the most energy efficient and reliable ESL/Aseptic Processing System in the marketplace. It is built with readily available, domestically supplied components for long term ease-of-maintenance and reduced downtime. We build our systems in-house to control the project timeline and ensure on-time delivery. In addition to these key advantages, our systems offer exclusive features:

Product-to-product regeneration: raw product heated with ultra-pasteurized product significantly reduces energy usage and system complexity
Seamless, unrestricted routing to multiple destinations maximizes production runs and minimizes scheduling conflicts
Optimized design performance reduces utility costs, environmental impact
Specialized HMI screen graphics and event logging aids in system troubleshooting

Therma-Stat’s smooth, quiet operation extends the life of your system between scheduled preventative maintenance routines. And with longer run times, reduced maintenance, and minimal product loss, our ESL/Aseptic systems deliver a maximum return on your investment.

Therma-Surge

More About Therma-Surge

The Therma-Surge Difference

Statco-DSI’s Therma-Surge valve solution allows the surge tank on the Therma-Stat to operate independently from the rest of the system to deliver optimum production efficiency. Your product quality is assured because all product valves can be lifted during cleaning (CIP), leaving no potentially contaminating residue behind.

Three zone approach, with double-block-and-bleed protection
Complete independence of CIP, sterilization and production from the source system
All product valves lifted during CIP for thorough cleaning
Side inlet valve allows fillers to pull product from the surge tank when system transitions from product-to-water or water-to-product
Optical (NIR) phase detection reduces product loss, increases efficiency
Cooling water recirculated in outer tank jacket reduces water usage

Therma-Route

More About Therma-Route

Statco’s Therma-Route valve solution offers zone protection between ESL/Aseptic surge tanks, filler routing lines and fillers. Valve configurations can be designed to accommodate multiple surge tanks routing to multiple fillers with seamless product routing capability and complete independence of CIP, sterilization and production.

The Therma-Route Difference

Seamless product routing with complete independence from the ESL/Aseptic surge tank and filler, for CIP sterilization and production
Double-block-and-bleed protection
All product valves lifted during CIP for thorough cleaning

Mixsys

More About MixSys

MixSys is Statco-DSI’s high speed powder blending system that thoroughly incorporates wet and dry ingredients into a liquid stream. MixSys can be used for drum unloading, product mixing, and batch transfer and is accessible from floor level, eliminating the need for a batch platform and resulting in a safer, cleaner work environment.

Turn to MixSys for:

Reduced Processing Time – incorporates and wets powder faster than traditional tanks

Ergonomic Design – floor level access; lightweight lid design is counter balanced for easy open and close; funnel is integrated with table for easy bag handling

Ease Of Operation – controls within operator reach

Improved Product Quality – eliminates unblended product because powders are better dispersed and wetted; less foam

Hopsys

More About HopSys

Statco-DSI’s HopSys Dry Hopping Mudule is fully portable for manufacturing flexibility and offers the following benefits:

Improved flavor, aroma and efficiencies
Easy setup and operation with options including:
– Auto CO2 purge sequence
– Proportional hop to beer flow
– Fully automated delivery system
Zero dissolved oxygen pickup
Accessed from ground level for operator safety
American made

Casers

Statco-DSI began fabricating our own line of slant casers nearly 25 years ago. We now have multiple models of casers including high speed and low speed models. With over 300 casers in the field, our machines have a reputation for high production efficiencies, long equipment life and low cost of ownership.

High Speed Casers

Your milk or juice product is processed, packaged and ready for the retail shelf. With a reliable Statco-DSI designed and fabricated caser at the end of the line, your product will be packed up and on its way to your customers in no time.

These compact, high speed units are some of the fastest and most economical casers on the market today.

Model D-HS

This caser is designed to load a wide range of container sizes.

Model DW-HS Wide Caser

This caser is designed to load bottles and cartons into standard 24 quart dairy cases passing thru the caser width wise rather than length wise.

Model JSSB

This caser is designed to load a wide variety of round and square bottles into 13″x13″ or 13″X13″ plastic dairy cases.

View Capacity Chart

You can rely on your Statco-DSI Model D-HS and Model DW-HS Wide Caser for:

Ease of use

Less moving parts than competitive models
Automatic re-settable case counter
Allen Bradley PLC controls

Versatility

Runs numerous sizes on one machine
Runs plastic bottles (round and square) or paper cartons
Available in left or right hand feed

Operator safety

E-stop safety feature
Fully enclosed to pinch points
Safety interlock on pusher covers

Utilities requirements

Air 30 CFM at 90PSI
110V Electrical Panel 15A Service
Conveyor Infeed Drive 3/4 HP, 230/460V 3ph

Production efficiency

No case/no load
Reduced changeover time
Soft start with quick exhaust
Full case back-up hold/resume switch

Options

Remote panel control
Remote bottle accelerator
Spare parts kit
Automatic lube system
Custom height case loop inverter
Valve manifold heating pad (required in <40F environment)
Air supply heating system (required in <34F environment)
Wide-ways case infeed (higher speed option for 24 qt cases)
Remote programming, monitor status, alarms, counts

See the Model D-HS in action:

Model JSSB

This caser is designed to load a wide variety of round and square bottles into 13″x13″ or 13″X13″ plastic dairy cases.

You can rely on the Model JSSB caser for:

Ease of use

Pneumatically operated
Allen Bradley touch screen control
Allen Bradley self-diagnosing software

Reduced Footprint

Bottle accumulation and case conveyor share footprint

Utilities requirements

Air 30cfm at 90psi
110V electrical in to caser, caser converts to 230V for drive motor
Conveyor Infeed Drive 3/4HP, 230/460V, 3 Phase

Easy Installation

Common power source, no 240/480VAC circuit required
Industry standard connection points

Versatility

16 or 24 quart case compatible

Options

New servo driven vacuum head for “soft” loading small bottles
Conveyor-mounted pusher for staging square bottles
Custom engineering

See Statco's JSSB Caser in action:

Skidded
Systems

Are you upgrading an existing facility? Building a new plant? Let Statco-DSI make it hassle free with a skidded process system. We’ve taken years of systems installation experience and developed an approach to turn virtually any system installation into a series of modular skids.

HTST Skidded Systems

We’ve taken years of systems installation experience and developed an approach to turn virtually any system installation into a series of modular skids.

Therma-Stat

Statco’s Therma-Stat Direct Steam Injection ESL/Aseptic Processing Systems are built with readily available, domestically supplied components for long term ease-of-maintenance and reduced downtime. We build our systems in-house to control the project timeline and ensure on-time delivery. In addition to these key advantages, our systems offer exclusive features:

Product-to-product regeneration: raw product heated with ultra-pasteurized product significantly reduces energy usage and system complexity
Seamless, unrestricted routing to multiple destinations maximizes production runs and minimizes scheduling conflicts
Optimized design performance reduces utility costs, environmental impactSpecialized HMI screen graphics and event logging aids in system troubleshooting

Therma-Stat’s smooth, quiet operation extends the life of your system between scheduled preventative maintenance routines. And with longer run times, reduced maintenance, and reduced product loss, our ESL/Aseptic systems deliver a maximum return on your investment.

Ozone Injection System

Statco-DSI has the solution to help you produce great tasting beverages that are free from contaminants and have extended shelf life. Our ozone injection system is self-contained and is completely pre-piped and pre-wired for easy integration with our Water Blending System.

Turn to Statco-DSI’s ozone injection system for:

The ozone set-point is entered from the water blending system operator interface and is controlled with a PID loop
Product ozone levels can easily be verified using the sample port next to the dissolved ozone monitor
A check valve and automatic ball valve prevent water from entering the ozone generatorThe ozone generator is also equipped with an internal drain valve to prevent water from entering the generator

Clean-In-Place (CIP)

Add flexibility to your production and tank cleaning schedule with a Clean-In-Place (CIP) System from Statco/DSI.

Tech Sheets and Brochures:

CIP Systems Brochure

Our systems are designed for:

Reduced downtime – shortest possible heating cycles using steam or hot water

Ease of operation – CIP control automatically adjusts flow rate to balance system

Durability – system frames constructed of rigid stainless steel structural tubing

Quick start up – systems shipped completely pre-piped, pre-wired and pre-tested, ready for installation and commissioning.

Design options:

Single tank & multi-tank designs
Centralized systems or function dedicated systems
  Chemical reclaim option
Rinse water recovery option
Individually sized for required tank cleaning and flow rates
  Standard configurations available
Valve options include butterfly, single seat, shut-off, mix-proof and diaphragm styles

Fabricated
Products

Statco-DSI’s fabrication shops are fully equipped weld and production facilities geared to meet dynamic customer needs. We design and produce exceptional quality products that can meet stringent deadlines with our experienced staff of professional welders and engineers.

A sample of products that we fabricate includes:

CIP skidded systems
Rotary filler CIP skids
HTST skidded systems
ESL/Aseptic skidded systems
Flow panels/pipe fences
Hot water sets
Valve clusters
Hold tubes
Portable tank systems
Pump carts
Pump stands
Special adapters
Custom repair work

Our shops have the flexibility for fast track projects, as well as the capacity to provide custom components and systems, quickly and economically.

Pump bases
Skidded systems
Transfer panels
Platforms

Customers rely on our ability to fabricate special adapters and perform custom repair work with quick turnaround.