Powder Blending Systems

Our powder blender & mixer systems can protect your product’s reputation and quality.

MixSys product image

MixSys utilizes a vacuum pump and a shear blender in a small footprint to quickly and completely incorporate wet and dry ingredients into a liquid stream.

The Fristam FZX pump pulls the base fluid out of the receiving tank and transfers it to the MixSys, generating a strong vacuum in the pipe just below the funnel. This vacuum draws the powder or liquid into the fluid flow before mixing the product together.

The Fristam FZX then pumps this mixture through the FS shear pump where any remaining mixing is completed through extreme turbulent action. The product is then pumped from the MixSys to a batch or process tank.

The MixSys pumps leave behind little product making cleaning easy. The system is also fully CIP’able.

Learn how you can put Statco-DSI’s powder blending systems to work for your business.

Benefits & Features

Maximize Product Yields

  • Improves product quality, eliminating unblended product
  • Reduces processing time
  • Operator friendly
  • Safe ground-level operation
  • Economical operation and maintenance

MixSys Components

  • Fristam FZX self-priming liquid ring pump
  • Firstam FS shear blending pump
  • Powder funnel
  • Powder control valve
  • Liquid control valve
  • Control panel

Specifications

  • Maximum viscosity: 5000cps
  • Flow rate: 375gpm
  • Discharge pressure: 14psi

Controls & Software

  • Panel bench tested and removable for service when needed
  • Available Options Include:
    • VFD
    • NEMA 4X
    • Remote Mounting
    • UL Listing
    • PLC
    • Valve Control
    • Vibration Control

Construction Material

  • All product surfaces are constructed with 304L SS
  • Funnel: 24″ concentric with grate and lid
  • Butterfly valves
  • T304SS stainless steel adjustable feet standard

Additional Options

  • Casing drain
  • Double seals on pumps
  • Adaption to bulk bag feeder

Low-cost, no-risk plant trials are available for our powder blenders & mixers.

Applications

We design and manufacture the MixSys for a wide variety of products.

BEVERAGE

  • Teas
  • Waters
  • Juices
  • Mixers

FOOD

  • Condiments
  • Dressings
  • Sauces
  • Oil Refining

DAIRY

  • Chocolate Milk
  • Cottage Cheese
  • Eggnog
  • Sour Cream
  • Pudding & Yogurt

BIO-PHARM

  • Cough Syrups
  • Lotions
  • Creams
  • Ointments
  • Tablet Coatings

PERSONAL CARE

  • Lotions
  • Creams
  • Mouthwash
  • Toothpaste
  • Shampoos & Conditioners

Interested in putting the MixSys to work for your business? Request a quote today!

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