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Additional Links Contact Us- Phone: 714-375-6300
- Toll-Free: 800-421-0362
- Fax: 714-375-6314
- Email: [email protected]
RELATED PRODUCT BRANDS
As a leading single source provider of turnkey processing and packaging lines, ProMach efficiently and cost-effectively helps customers of all sizes ship more packaged goods out the door. Our global team of technical application and engineering experts can transform individual pieces of equipment into high-performance production lines and help mitigate risk by partnering with customers to provide everything from line design to the end of the line.
EXPLORE OTHER PROMACH BUSINESS LINES
ProMach is your partner from start to finish. Our product brands are grouped into distinct business lines that make the most sense to our customers, covering every function of the production line: Filling, Bottling & Capping, Decorative Labeling, Flexibles & Trays, Pharma, Handling & Sterilizing, Labeling & Coding, Robotics & End of Line, and Systems & Integration.
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Custom Liquid Food Processing Systems
Statco-DSI designs and integrates complete liquid food processing systems built around your product, process, and production requirements. From ingredient receiving through mixing, blending, cooking, processing, and transfer to the filler, we engineer the equipment, piping, valves, instrumentation, and controls into a complete sanitary processing solution.
Whether you are building a new production line, expanding capacity, or upgrading an existing process, our team develops a system designed for reliable operation, efficient production, product recovery, and cleanability.
Contact us or call +1 (800) 421-0362
Products we fabricate include
- Complete Processing Systems Our liquid food processing systems can be designed to handle the complete product process, from ingredient introduction through finished product transfer.
- Ingredient Receiving & Handling Receive, transfer, and incorporate liquid and dry ingredients into the production process.
- Mixing & Blending Achieve consistent product composition with batch or continuous mixing and blending systems designed around your formulation.
- Cooking & Thermal Processing Integrate heating, cooking, cooling, and temperature control into a complete processing line.
- Product Transfer Design sanitary piping and pumping systems to efficiently move products between process steps while maintaining product quality.
- Product Recovery Minimize product loss with engineered recovery systems that efficiently clear product from piping and process equipment.
- CIP Integrate automated clean-in-place systems designed around the equipment, process circuits, and cleaning requirements of the line.
Liquid food products can range from low-viscosity liquids to high-viscosity products and products containing particulates. Statco-DSI designs each processing system around the specific characteristics of your product and process.
Our engineers consider:
- Product viscosity and characteristics
- Ingredient addition and sequencing
- Mixing and blending requirements
- Heating and cooling requirements
- Product flow rates
- Sanitary design and cleanability
- Allergen separation
- Product recovery
- Production capacity
- Automation requirements
A processing line is more than a collection of individual pieces of equipment. Statco-DSI integrates the complete system so each component works together as part of the overall process.
Our capabilities can include:
- Process engineering
- P&ID development
- Equipment selection and integration
- Sanitary piping
- Valve manifolds
- Pumps and heat exchangers
- Mixers and homogenizers
- Instrumentation
- Controls and automation
- Skid fabrication
- Installation and commissioning
Whether you need a new processing line or an upgrade to an existing system, Statco-DSI can design a solution around your facility, equipment, process, and future production needs.
New Processing Lines
Complete custom systems for new production capabilities.
Process Expansions
Add capacity or new processing capabilities while integrating with existing equipment and infrastructure.
System Upgrades
Modernize existing processing systems with new equipment, automation, controls, or process improvements.
Statco-DSI supports your processing system beyond design and installation with parts, maintenance, service, troubleshooting, and system upgrades throughout its lifecycle.
Additional Products
HTST Skidded Systems
We’ve taken years of systems installation experience and developed an approach to turn virtually any system installation into a series of modular skids.
Ozone Injection System
Statco-DSI has the solution to help you produce great tasting beverages that are free from contaminants and have extended shelf life.
Clean-In-Place (CIP)
Add flexibility to your production and tank cleaning schedule with a Clean-In-Place (CIP) System from Statco-DSI.
Fabricated Products
Customers rely on our ability to fabricate special adapters and perform custom repair work with quick turnaround.