Are you upgrading an existing facility? Building a new plant? Let Statco-DSI make it hassle free with a skidded process system. We’ve taken years of systems installation experience and developed an approach to turn virtually any system installation into a series of modular skids.
Skidded Systems
HTST Skidded Systems
Therma-Stat
Statco’s Therma-Stat Direct Steam Injection ESL/Aseptic Processing Systems are built with readily available, domestically supplied components for long term ease-of-maintenance and reduced downtime. We build our systems in-house to control the project timeline and ensure on-time delivery. In addition to these key advantages, our systems offer exclusive features:
- Product-to-product regeneration: raw product heated with ultra-pasteurized product significantly reduces energy usage and system complexity
- Seamless, unrestricted routing to multiple destinations maximizes production runs and minimizes scheduling conflicts
- Optimized design performance reduces utility costs, environmental impact
- Specialized HMI screen graphics and event logging aids in system troubleshooting
Therma-Stat’s smooth, quiet operation extends the life of your system between scheduled preventative maintenance routines. With longer run times, reduced maintenance, and reduced product loss, our ESL/Aseptic systems deliver a maximum return on your investment.
Ozone Injection System
Statco-DSI has the solution to help you produce great tasting beverages that are free from contaminants and have extended shelf life. Our ozone injection system is self-contained and is completely pre-piped and pre-wired for easy integration with our Water Blending System.
Turn to Statco-DSI's ozone injection system for:
- The ozone set-point is entered from the water blending system operator interface and is controlled with a PID loop
- Product ozone levels can easily be verified using the sample port next to the dissolved ozone monitor
- A check valve and automatic ball valve prevent water from entering the ozone generator
- The ozone generator is also equipped with an internal drain valve to prevent water from entering the generator
Clean-In-Place (CIP)
Add flexibility to your production and tank cleaning schedule with a Clean-In-Place (CIP) System from Statco-DSI.
Our systems are designed for:
- Reduced downtime – shortest possible heating cycles using steam or hot water
- Ease of operation – CIP control automatically adjusts flow rate to balance system
- Durability – system frames constructed of rigid stainless steel structural tubing
- Quick start up – systems shipped completely pre-piped, pre-wired and pre-tested, ready for installation and commissioning
Design Options:
- Single tank & multi-tank designs
- Centralized systems or function dedicated to systems
- Chemical reclaim option
- Rinse water recovery option
- Individually sized for required tank cleaning and flow rates
- Standard configurations available
- Valve options include butterfly, single seat, shut-off, mix-proof and diaphragm styles
Material Options:
- 304 or 304L stainless steel
- 316 or 316L stainless steel
- Electropolish and autowelding
- Other materials are available upon request
Controls & Software:
- Allen Bradley PLC control available in control Logix, SLC and PLC5 formats
- Touchscreen operator interfaces with different security levels available, including Intellution, Wonderware, and Panelview
- Printable CIP reports generated to verfiy and document CIP temperatures, cycle times and operations
- Options for supply conductivity, flow rate, and PH monitoring and verification available
- Historical process variable trending available
- Supply and return temperature probes and return conductivity included on standard system configuration
- CIP Editor program allows a “build your own” approach to CIP routines, and an easy change of step times, chemical concentrations, and temperature
- Commissioning, training, and phone modem support included
- Full documentation provided including material certificates, customer IQ/OQ documents, and operation and maintenance manual