In addition to the broad portfolio we offer with our distributed products, Statco and DSI design and manufacturer innovative equipment and systems that address common challenges food and beverage processors face. Whether you are looking for efficiency in ESL processing or flexibility in your blending and cleansing cycles, we can help.

Therma-Stat Blenzer
Therma-Surge Mixsys
Therma-Route Casers
Skidded Systems Clean-In-Place

 

Therma-Stat

Statco's Therma-Stat Direct Steam Injection ESL Processing Systems are built with readily available, domestically supplied components for long term ease-of-maintenance and reduced downtime. We build our systems in-house to control the project timeline and ensure on-time delivery. In addition to these key advantages, our systems offer exclusive features:

Therma-Stat's smooth, quiet operation extends the life of your system between scheduled preventative maintenance routines. And with longer run times, reduced maintenance, and reduced product loss, our ESL/Aseptic systems deliver a maximum return on your investment.

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Therma-Surge

Statco's Therma-Surge valve solution allows the surge tank on the Therma-Stat Direct to operate independently from the rest of the system to deliver optimum production efficiency. Your product quality is assured because all product valves can be lifted during cleaning (CIP), leaving no potentially contaminating residue behind.

The Therma-Surge Difference

Statco's Therma-Surge valve solution allows the surge tank on the Therma-Stat Direct to operate independently from the rest of the system to deliver optimum production efficiency. Your product quality is assured because all product valves can be lifted during cleaning (CIP), leaving no potentially contaminating residue behind.

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Therma-Route

Statco's Therma-Route valve solution offers zone protection between ESL surge tanks, filler routing lines and fillers. Valve configurations can be designed to accommodate multiple surge tanks routing to multiple ESL fillers with seamless product routing capability and complete independence of CIP, sterilization and production.

The Therma-Route Difference


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Skidded Systems

Are you upgrading an existing facility? Building a new plant? Let Statco/DSI make it hassle free with a skidded process system. We've taken years of systems installation experience and developed an approach to turn virtually any system installation into a series of modular skids

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Blenzer Logo If you're looking for versatility in beverage blending - DSI's Blenzer blend and cleanse system is capable of running traditional carbonated soft drink products, non-carbonated products, "Quasi" syrup products and single strength products. Available in four standard sizes, the machines range in capacity from 50 gpm up to 250 gpm.

Turn to Blenzer for:
Better Product Yields – no dump start up/ end of production

Proven Blending Performance – Six Sigma beverage blend accuracy

Zero Blender Changeover Time – sequentially rinses syrup module, product module and filler

Water Savings – no seal flush required for syrup/product or vacuum pumps

Robust Design - withstands the rigors of day-to-day soft drink plant environment and perform as specified
Want to learn more?

Click here to download the Soft Drink Blenzer Sales Sheet
Click here to download the Non-Carbonated Soft Drink Tech Sheet

Enhanced Water
DSI's Enhanced Water Blenzer uses the latest technology and industry procedures for maximizing yields, providing flexible operations and improving product quality and consistency.

Turn to Blenzer for:
Efficiency – piping and process designed for no-waste, high ingredient yields

Fully Automatic Operation – batching and blending valves prevent incorrect operation

Formulation Control – variable batch sizes, user-defined product recipes easily selected

Continuous Operation – system automatically switches batch tanks when empty

Reduced set up time – swing jumpers not required for CIP connections
Want to learn more?


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Mixsys Mixsys is DSI's high speed powder blending system that thoroughly incorporates wet and dry ingredients into a liquid stream. Mixsys can be used for drum unloading, product mixing, and batch transfer and is accessible from floor level, eliminating the need for a batch platform and resulting in a safer, cleaner work environment.

Turn to Mixsys for:
Reduced Processing Time – incorporates and wets powder faster than traditional tanks

Economical Operation – ???

Ergonomic Design - floor level access; lightweight lid design is counter balanced for easy open and close; funnel is integrated with table for easy bag handling

Ease Of Operation - controls within operator reach

Improved Product Quality – eliminates unblended product because powders are better dispersed and wetted; less foam

Want to learn more?

Click here to download the Mixsys tech sheet

Download a Mixsys case study
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Your milk or juice product is processed, packaged and ready for the retail shelf. With a reliable Statco designed and fabricated caser at the end of the line, your product will be packed up and on its way to your customers in no time.

These compact, high speed units are some of the fastest and most economical casers on the market today.

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Clean-In-Place (CIP)
Add flexibility to your production and tank cleaning schedule with a Clean-In-Place (CIP) System from Statco/DSI.

Our systems are designed for:

Reduced downtime - shortest possible heating cycles using steam or hot water

Ease of operation - CIP control automatically adjusts flow rate to balance system

Durability - system frames constructed of rigid stainless steel structural tubing

Quick start up – systems shipped completely pre-piped, pre-wired and pre-tested, ready for installation and commissioning.

Design Options
Single tank & multi-tank designs
Centralized systems or function dedicated systems
Chemical reclaim option
Rinse water recovery option
Individually sized for required tank cleaning and flow rates
Standard configurations available
Valve options include butterfly, single seat, shut-off, mix-proof and diaphragm styles

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Therma-Stat Therma-Stat
Direct Steam Injection ESL Processing System



Therma-Stat
Therma-SurgeTherma-Surge
Valve solution for continuous production, cleaning



Therma-Surge
Therma-Route Therma-Route
Valve solution for seamless product routing



Therma-Route
CasersCasers
Fabricated for high production efficiencies



Casers
BlenzerBlenzer
Blend and cleanse system




Blenzer
Skidded SystemsSkidded Systems
Process systems to streamline installation



Skidded Systems
MixsysMixsys
High speed powder blending system




Mixsys
Fabricated ProductsFabricated Products
Quality components designed and produced in house



Fabricated Products
CIP Systems CIP Systems
Add flexibility to production, cleaning schedule



CIP
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